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Syngas · Hydrogen processing

Syngas separation and hydrogen processing around the required product

IGS supports enquiries for cryogenic separation, purification and recovery duties involving hydrogen, carbon monoxide, methane and related syngas streams. Each opportunity is reviewed around the feed composition, product specification, recovery objectives and wider process integration.

Define the whole stream

The molecule matters. The whole stream defines the project.

A hydrogen or carbon monoxide requirement cannot be assessed from product purity alone. The feed source, pressure, temperature, impurities, available utilities, co-products, recovery targets and downstream use all influence the separation route and equipment scope.

IGS provides a structured route for bringing that information into a qualified technical review.

Separation routes

Connect the feed source to the downstream duty.

Syngas can originate from gasification, natural gas reforming, coke-oven gas or refinery and synthesis off-gas. Each source brings a different composition and pretreatment requirement to the separation package.

Hydrogen and carbon monoxide

Define whether the objective is individual H₂ and CO products, a controlled synthesis-gas mixture or recovery from an existing process stream.

Nitrogen wash and co-products

Liquid nitrogen wash may form part of an ammonia synthesis-gas route. Methane and other co-products require their own recovery and handling basis.

Package boundaries

Scope can range from process design and a cold box to an integrated package including pretreatment, compression and storage interfaces.

Equipment reference imagery from technical literature. Configuration and supply scope are defined for each project.

Discuss your SYNGAS requirement

Typical process requirements

Separation, purification and recovery duties

01

H₂/CO separation

Cryogenic separation requirements defined around the complete stream and required products.

02

Carbon monoxide recovery

Recovery and purification based on purity, pressure, recovery target and downstream use.

03

Hydrogen processing

Hydrogen purification and liquefaction enquiries where the project basis supports the proposed route.

04

Nitrogen wash

Liquid nitrogen wash units for suitable syngas duties.

05

Methane and co-products

Methane recovery and co-production requirements integrated with the wider process.

06

Associated equipment

Cold boxes, heat exchangers, columns, vessels and skids, including selected Rectisol-related packages.

Applications

Process routes selected where technically appropriate

Hydrogen, ammonia and methanol

Feed and product requirements associated with hydrogen and synthesis-gas value chains.

Refining and chemicals

Hydrogen, CO and related separation duties within continuous process facilities.

Gasification and coke-oven gas

Utilisation, recovery and purification requirements based on actual stream data.

Energy-transition projects

Selected projects where cryogenic or complementary separation routes are technically appropriate.

Information for review

Information to submit

The proposed process route must be confirmed against the full technical basis for each enquiry.

  • Feed source and complete available stream composition.
  • Normal and design flow, pressure and temperature conditions.
  • Required H₂, CO or other product purity, pressure and state.
  • Recovery target, co-product requirements and permitted losses.
  • Impurity limits and downstream product use.
  • Available utilities, plot constraints and integration points.
  • Project stage, location, standards and required programme.

Define the separation objective

Organise the next technical step.

Upload the process basis, stream data or tender information available today. IGS will help identify missing inputs and structure the review around the required outcome.